Mitigating the high consequence hazards in the Mineral Products Industry

Fatal 5 - Struck by moving or falling object

31% of the fatalities in the industry are associated with individuals being struck by moving or falling objects.

Incidents involving injuries from a falling or moving object commonly are associated with operators dropping tools, parts or dislodging materials that either fall on them or a colleague, individuals being struck during  loading or unloading, materials being thrown out during a manufacturing process, materials falling from conveyors or other transportation system and failure of strapping/lifting device during maintenance procedures.

These risks can be mitigated by a range of measures which include;

  • Complete lifting plans and supervision of lifting operations
  • Wearing appropriate PPE such as  safety helmets and boots
  • Overhead protection or use of netting
  • Better guarding  that prevents spillage
  • Checking that the  correct lifting devices are being used
  • Checking that lifting devices are well maintained
  • Maintaining safety zones during loading and unloading
  • Moving pedestrians away form high risk areas
  • Ensuring that storage areas and shelving are appropriate
  • Better risk assessments and safe systems of work.

Please click on buttons below to view more information.

View Guidance
View Best Practice
TitleVideoActivityType of LocationYearPrize
PPE selection flowcharts   Worker InvolvementAsphalt/Coating plant2019 N
Asphalt loadout door cradle   Maintenance & HousekeepingAsphalt/Coating plant2018 N
View Hot Topics
View Incident Alerts
Incident No.TitleDateType of LocationActivity
03580Fatal 6 - Lifting operation LTI injury - BMAPA Alert03/12/2020Aggregate DredgerLifting
02566Near Miss - Falling Object12/08/2020Asphalt/Coating plantMaintenance & Housekeeping
02550Stone block falls whilst being sawed27/02/2020Dimension Stone plantProduction and Processing
02549Fatal 6 - Near Miss - Lifting /Slinging Accident 19/02/2020Dimension Stone plantLifting
01549Fatal 6 - Near Miss – Rotary Saw Tooth Failure 19/02/2020Dimension Stone plantGuarding and isolation
01548'The Fatal 6' - Struck by Moving/Falling Object - Falling Tool11/02/2020Cement plantMaintenance & Housekeeping
01547Fatal 6 - Inboard slip flange dredge pipe 30/01/2020Aggregate DredgerMaintenance & Housekeeping
01544Fatal 6 - Explosion at an asphalt plant21/01/2020Asphalt/Coating plantProduction and Processing
01541Fatal 6 - Ship’s crew struck by falling hose17/12/2019Aggregate DredgerContractor Safety management
01528Fatal 6 - Seaman struck by mooring line 01/10/2019Aggregate DredgerMarine Operations
01524Fatal 6 - Receiving hopper collapse14/08/2019Readymix or mortar plantProduction and Processing
01522Fatal 6 - Operating close to, or under, suspended loads12/08/2019Concrete products plantLifting
01512Fatal 6 - Return roller nip guard on conveyor falls 4m and hits contractor 28/05/2019QuarryMaintenance & Housekeeping
View Resources
View Toolbox-Talks
View Videos
POD truck cleaning project - WINNER Maintenance & HousekeepingReadymix or mortar plant2019 Y
Sharing health and safety resources helps us all work towards Zero Harm
  • Aggregates |

  • Asphalt |

  • Cement |

  • Contracting |

  • Dimension Stone |

  • Lime |

  • Precast Concrete |

  • Mortar |

  • Readymix |

  • Recycling |

  • Silica Sand |

Mineral Products Association, Gillingham House, 38-44 Gillingham Street, London SW1V 1HU Tel:0207 9638000    Email: